[1]徐丽萍,毛杰,张吉阜,等.表面工程技术在海洋工程装备中的应用[J].中国材料进展,2014,(1):001-8.[doi:10.7502/j.issn.1674-3962.2014.01.01]
 XU Liping,MAO Jie,ZHANG Jifu,et al.The applications of surface engineering technology in marine engineering equipment[J].MATERIALS CHINA,2014,(1):001-8.[doi:10.7502/j.issn.1674-3962.2014.01.01]
点击复制

表面工程技术在海洋工程装备中的应用()
分享到:

中国材料进展[ISSN:1674-3962/CN:61-1473/TG]

卷:
期数:
2014年第1期
页码:
001-8
栏目:
特约研究论文
出版日期:
2014-01-31

文章信息/Info

Title:
The applications of surface engineering technology in marine engineering equipment
作者:
徐丽萍毛杰张吉阜邓畅光刘敏周克崧
(广州有色金属研究院,广东 广州 510650 )
Author(s):
XU Liping MAO Jie ZHANG Jifu DENG Changguang LIU Min ZHOU Kesong
(Guangzhou Research Institute of Non-ferrous Metals, Guangzhou, 510650, China)
关键词:
表面工程海洋工程关重件涂层
分类号:
TG 146.4
DOI:
10.7502/j.issn.1674-3962.2014.01.01
文献标志码:
A
摘要:
随着我国对海洋资源开发和利用的快速发展,对先进海洋工程装备的需求日益强烈,尤其是对其关重件的表面性能要求越来越高。然而,单从提高材料自身性能的角度来满足其高性能的要求几乎是不可能的。表面工程技术是提高材料表面性能的重要方法,它能够在不破坏材料自身性能的前提下,对材料表面性能进行强化或再生,使材料或部件表面具备耐磨、耐蚀、抗氧化、耐热、绝缘、密封和隔热等性能中的一种或几种。因此,表面工程技术已成为实现海洋工程装备材料最终性能的必要手段。本文对应用于海洋工程装备的表面工程技术进行了汇总,综述了在海洋工程装备中涉及到的材料表面改性技术及其发展和应用。最后,列举了一些重要问题,并且展望了将来的研究内容。
Abstract:
With the rapid development and application of marine resources in China, the demand for advanced marine engineering equipment especially for the surface properties of key components of the equipment become more and more urgent. However, it is almost impossible to obtain the high performance only by improving properties of materials itself. Surface engineering technology is an important method in improving surface properties of materials. It can strengthen or regenerate the surface properties of materials and develop one or more functional properties on the surfaces of materials or components, such as wear resistance, corrosion resistance, oxidation resistance, heat resistance, insulation, sealing and thermal insulation, without destroying the properties of the materials itself. So it is necessary for the materials of marine engineering equipment to obtain the final performance by surface engineering technology. Surface engineering technologies applied in marine engineering equipment are summarized, and the progress and application of the technologies are reviewed in this paper. In the end, some important problems and future research direction are pointed out

参考文献/References:

References
[1] Meyer W. Metal spraying in the United States: A jtst historical paper [J]. Journal of Thermal Spray Technology,1996,5:79-83.
[2] Mandeno WL. Thermal metal spray for bridges: a New Zeland perspective. Steel Innovations Conference 2013[C]. Christchurch, New Zealand 2013.
[3] Li Yantao, Yang Lihui, Li Xiao, Liu Jiangguo, Hou Baorong. Corrosion behavior of sparyed Zinc-Aluminum (ZZA) coatings in simulated marine environment [J]. International Journal of Electrochemical Science,2013,8:9886-9893.
[4] Bailey J, Porter F, Round M. Metal Spraying of Zinc and Aluminium in the UK [J]. Thermal Spraying,1989,2:145-151.
[5] Zhang Zhengquan(张政权),Wang Zaizhong(王在忠),Chen Guoyu(陈国虞).海洋工程使用喷涂金属防腐蚀的几个实例[C]//.第十七届全国海事科学技术研讨会论文集. 2012.87-98
[6] Dong Caichang (董彩常), Sun Jinxiang (孙金香),Zhang Bo (张波). 锌、铝涂层制备工艺的研究进展及其应用[J]. Materials Protection (材料保护). 2011;44:24-28.
[7] Chen Guoyu(陈国虞),Zhang Zhengquan (张政权),Wang Zaizhong(王在忠). 海洋大气中钢结构用锌铝伪合金喷涂层防腐蚀体系[J].Heat Treatment(热处理), 2011,26(1):10-16.
[8] Arash Ghabchi TV, Erja Turunen, Tomi Suhonen, Xuwen Liu, S.P. Hannula. Behaviour of HVOF WC-10Co4Cr Coatings with Different Carbide Size in Fine and Coarse Particle Abrasion. Thermal Spray 2009, Proceedings of the International Thermal Spray Conference 2009. p. 415-419.
[9] Wielage B, Pokhmurska H, Wank A, Reisel G, STEINHAEUSER S, W?zel M. Influence of thermal spraying method on the properties oftungsten carbide coatings. Proceedings of the Conference on Modern Wear and Corrosion Resistant Coatings Obtained by Thermal Spraying 2003. p. 39-48.
[10] Ka?parová M, Zahálka F, Houdková ?. WC-Co and Cr3C2-NiCr Coatings in Low-and High-Stress Abrasive Conditions [J]. Journal of Thermal Spray Technology, 2011,20:412-424.
[11] Zhou Kesong(周克崧),Deng Chunming (邓春明),Liu Min (刘敏),Song Jinbing (宋进兵), Deng Changguang(邓畅光). 300M 钢基体上高速火焰喷涂 WC-17Co 和 WC-10Co4Cr 涂层的疲劳和抗盐雾腐蚀性能 [J]. Rare Metal Materials and Engineering(稀有金属材料与工程),2009,38:671-676.
[12] Bemdt C C, Lavernia E J. Thermal Spray Processing of Nanoscale Materials-A conference report with extended abstract [J]. Journal of Thermal Spray Technology,1998,7(3):411-440.
[13] He J, Ice M, Lavernia EJ, Dallek S. Synthesis of nanostructured WC-12 pct Co coating using mechanical milling and high velocity oxygen fuel thermal spraying [J]. Metallurgical and Materials Transactions A,2000,31:541-553.
[14] Stewart D, Shipway P, McCartney D. Abrasive wear behaviour of conventional and nanocomposite HVOF-sprayed WC–Co coatings [J]. Wear,1999,225:789-798.
[15] Kear B, Strutt P. Nanostructures: The next Generation of high performance bulk Materials and Coatings [J]. Naval Research Reviews. 1994;46:4-.
[16] Kear B, McCandlish L. Chemical processing and properties of nanostructured WC-Co materials [J]. Nanostructured Materials, 1993,3:19-30.
[17] Ma L, Cairney J, McGrouther D, Hoffman M, Munroe P. Three dimensional imaging of deformation modes in TiN-based thin film coatings [J]. Thin Solid Films, 2007,515:3190-3195.
[18] Ma C-H, Huang J-H, Chen H. Nanohardness of nanocrystalline TiN thin films [J]. Surface and Coatings Technology, 2006,200: 3868 - 3875.
[19] Patsalas P, Charitidis C, Logothetidis S. The effect of substrate temperature and biasing on the mechanical properties and structure of sputtered titanium nitride thin films [J]. Surface and Coatings Technology, 2000,125: 335-340.
[20] Hsieh J, Liang C, Yu C, Wu W. Deposition and characterization of TiAlN and multi-layered TiN/TiAlN coatings using unbalanced magnetron sputtering [J]. Surface and Coatings Technology, 1998; 108,132-137.
[21] Ghosh SK, Kohler MS. Study of the relative wear and abrasion resistance of Ti (C, N) and TiN coatings [J]. Surface and Coatings Technology, 1992,54:466-469.
[22] Junhua X, Geyang L, Mingyuan G. The microstructure and mechanical properties of TaN/TiN and TaWN/TiN superlattice films [J]. Thin Solid Films, 2000,370:45-49.
[23] Chen Y-H, Lee KW, Chiou W-A, Chung Y-W, Keer LM. Synthesis and structure of smooth, superhard TiN/SiNx multilayer coatings with an equiaxed microstructure [J]. Surface and Coatings Technology, 2001,146:209-214.
[24] Ion J. Laser processing of engineering materials: principles, procedure and industrial application[M]: Butterworth-Heinemann; 2005.
[25] Mandkarian N MF. Effect of gas mixture of plasma post-oxidation on corrosion properties of plasma nitro carbrised AZSI 4130 steel [J]. Vacuum, 2009,83:1036-1042.
[26] Jeon Eun-Kab IMP, Insup Lee. Plasma post-oxidation of nitrocarburized SUM 24L steel [J]. Materials science and engineering,2007,A449-451:868-8871.
[27] Zhao Cheng(赵程),Sun Dinggguo (孙定国),Zhao Huili (赵慧丽),Hou Junying (侯俊英). 离子氮碳共渗+离子后氧化双重复合处理的研究[J]. Heat Treatment of Metals(金属热处理), 2004; 29:32-34.
[28] Zhang Zhiping(张志萍),Zhou Yong (周勇),Zhang Jian(张健). 抗空蚀金属材料的研究进展[J]. Heat Treatment Technology and Equipment(热处理技术与装备), 2011;32:1-3.
[29] Stella J, Schüller E, He?ing C, Hamed O, Pohl M, St?ver D. Cavitation erosion of plasma-sprayed NiTi coatings [J]. Wear, 2006,260:1020-1027.
[30] Zhou K, Wang D, Liu M. A study of the cavitation erosion behaviour of a Ti-Ni alloy coating [J]. Surface and Coatings Technology, 1987,34:79-87.
[31] Guilemany J, Cinca N, Dosta S, Benedetti A. Corrosion behaviour of thermal sprayed nitinol coatings [J]. Corrosion Science, 2009,51:171-180.
[32] Hiraga H, Inoue T, Matsunawa A, Shimura H. Effect of laser irradiation condition on bonding strength in laser plasma hybrid spraying [J]. Surface and Coatings Technology, 2001, 138: 284 -290.
[33] Hiraga H, Inoue T, Shimura H, Matsunawa A. Cavitation erosion mechanism of NiTi coatings made by laser plasma hybrid spraying [J]. Wear, 1999,231:272-278.
[34] Nashida M WCM, Honma T. Precipitation process in
near-equiatomic TiNi shape memory alloys [J]. Metallurgical
transactions A, 1986,17A:1505-1515.
[35] Zhou Y YGJ, Li C J. Phase formation in cold-sprayed Ni/Ti coating during annealing treatment. The proceedings of the 4th Asian thermal spray conference Xi’an, China2009.
[36] Deng C M, Liu M, Deng C G. Preparation and characterizations of NiTi interetallic coatings [J]. Advanced materials research, 2011,291-294.
[37] Gao F WHM. Dry aliding wear property of a laser melting /deposited Ti2Ni/TiNi intermetallic alloy [J]. Intermetallics, 2008,16:202-208.
[38] Chen Huang(陈煌),Lin Xinhua (林新华). 热喷涂纳米陶瓷涂层研究进展[J].Journal of The Chinese Ceramic Society (硅酸盐学报), 2003,30:235-239.
[39] Berndt C. Thermal spray processing of nanoscale materials II—Extended abstracts [J]. Journal of Thermal Spray Technology, 2001,10:147-182.
[40] Young EJ, Mateeva E, Moore JJ, Mishra B, Loch M. Low pressure plasma spray coatings [J]. Thin Solid Films, 2000,377:788-792.
[41] Wang Y, Jiang S, Wang M, Wang S, Xiao TD, Strutt PR. Abrasive wear characteristics of plasma sprayed nanostructured alumina/titania coatings [J]. Wear, 2000,237:176-185.
[42] Shaw LL, Goberman D, Ren R, Gell M, Jiang S, Wang Y, et al. The dependency of microstructure and properties of nanostructured coatings on plasma spray conditions [J]. Surface and coatings technology,2000, 130:1-8.
[43] Kear B, Kalman Z, Sadangi R, Skandan G, Colaizzi J, Mayo W. Plasma-sprayed nanostructured Al2O3/TiO2 powders and coatings [J]. Journal of thermal spray technology, 2000,9:483-487.
[44] Zhu Y, Huang M, Huang J, Ding C. Vacuum-plasma sprayed nanostructured titanium oxide films[J]. Journal of thermal spray technology, 1999,8:219-222.
[45] Wang You(王铀),Yang Yong (杨勇). 热喷涂纳米结构涂层的研究进展及在外军舰艇上的应用 [J].China Surface Engineering(中国表面工程), 2008,21:6-14.
[46] Xu Binshi(徐滨士). 中国再制造产业及再制造技术新进展[J]. Thermal Spray Technology(热喷涂技术), 2010, 2: 1-6.
[47] Ding Zhangxiong(丁彰雄),Zeng Zhilong(曾志龙),Zhao Hui( 赵辉). 热喷涂技术在船舶柴油机关键零件再制造中的应用 [J]. Thermal Spray Technology(热喷涂技术),2009,1: 67-71.
[48] Zhang Wei(张伟),Guo Yongming(郭永明),Chen Yongxiong(陈永雄). 热喷涂技术在产品再制造领域的应用及发展趋势[J]. China Surface Engineering(中国表面工程), 2011, 24:1-10.
[49] Xu Bin-shi,Wang Hai-dou, Dong Shi-yun,Jiang Bin. Fretting wear-resistance of Ni-base electro-brush plating coating reinforced by nano-alumina grains[J]. Materials Letters, 2006,60:710-713.
[50] Xu B-s, Wang H-d, Dong S-y, Jiang B, Tu W-y. Electrodepositing nickel silica nano-composites coatings [J]. Electrochemistry Communications,2005,7:572-575.
[51] Dong Shiyun(董世运),Zhang Xiaodong(张晓东),Xu Bingshi(徐滨士),Wang Zhijian(王志坚),Yan Shixing(闫世兴). 45 钢凸轮轴磨损凸轮的激光熔覆再制造 [J].Journal of Academy of Armored Force Engineering(装甲兵工程学院学报), 2011,25:85-87.
[52] Dong Shiyun(董世运),Xu Binshi(徐滨士),Wang Zhijian(王志坚),Zhang xiaodong(张晓东). 激光再制造齿类零件的关键问题研究[J].Chinese Journal of Lasers(中国激光), 2009,36:134-138.
[53] Dong Shiyun,Xu Binshi, Wang Zhijian, Ma Yunzhe, Liu Weihong. Laser remanufacturing technology and its applications[C]//. Deng Shushen,Matsunawa Akira, Zhu Xiao, Proceedings SPIE 6825,Lasers in Material Processing and Manufacturing Ⅲ.2008: 68251N-1-68251N-5.
[54] Lei Jianbo(雷剑波),Yang Xichen(杨洗陈),Wang Yunshan(王云山),Feng Liwei(冯立伟),Zhang Xingquan(张兴泉). 激光再制造快速修复海上油田关键设备[J]. World Manufacturing Engineering & Market(世界制造技术与装备市场),2006,6:54-55.
[55] Ani Zhecheva WS, Savko Malinov. Enhancing the microstructure and properties of titanium alloys through nitriding and other surface engineering methods[J]. Surface and Coatings Technology, 2005,200:2192-2207.
[56] Zhang Gaohui(张高会),Pan Junde(潘俊德),Zhang Pingze(张平则). 钛合金表面双层辉光离子无氢渗碳层摩擦磨损性能研究[J]. Tribology (摩擦学学报), 2004,24:111-114.
[57] Dai Dahuang(戴达煌),Zhou Kesong(周克崧),Yuan Zhenhai(袁镇海).Modern Surface Technology Science of Materials(现代材料表面技术科学)[M].Beijing: Metallurgical Industry Press,2004:236-248.

备注/Memo

备注/Memo:
基金项目:国家自然科学基金资助项目(59493300);教育部博士点基金资助项目(9800462)
更新日期/Last Update: 2014-01-02