[1]王婉青,熊成涛,高建红,等.冷喷涂技术发展历史、趋势与挑战[J].中国材料进展,2024,43(04):090-99.
 Wang Wanqing,Xiong Chengtao,Gao Jianhong,et al.History, trends and challenges of cold spraying[J].MATERIALS CHINA,2024,43(04):090-99.
点击复制

冷喷涂技术发展历史、趋势与挑战()
分享到:

中国材料进展[ISSN:1674-3962/CN:61-1473/TG]

卷:
43
期数:
2024年第04期
页码:
090-99
栏目:
出版日期:
2024-04-29

文章信息/Info

Title:
History, trends and challenges of cold spraying
作者:
王婉青1熊成涛1高建红2任潞1徐小龙2张勤号1陈秀勇1所新坤1
1宁波大学机械工程与力学学院多维增材制造研究所,浙江 宁波 315000
Author(s):
Wang Wanqing1 Xiong Chengtao1 Gao Jianhong2 Ren Lu1 Xu Xiaolong2 Zhang Qinhao1 Chen Xiuyong1 Suo Xinkun1
1.Institute of Multi-Dimensional Additive Manufacturing, Faculty of Mechanical Engineering And Mechanics, Ningbo University, Ningbo 315100, China 2.Anhui Ma Steel Surface Technology Co., Ltd. Ma’anshan 243000, China
关键词:
冷喷涂涂层增材制造
Keywords:
additive manufacturing cold spray local repair
文献标志码:
A
摘要:
冷喷涂是一种新兴的固态材料沉积技术,通过固态颗粒与基体的高速撞击,产生强烈的塑性变形而发生沉积形成涂层,具有沉积效率高、涂层孔隙率低、结合强度高等优点,引起了产业界的广泛关注,在航空航天、汽车、能源、海洋工程、运输、石油和化工等领域有着广泛的应用前景。经过30多年的发展,冷喷涂技术的研究方向已从基础理论研究向产业化应用研究转变,本文在简述冷喷涂技术原理的基础上,综述了冷喷涂技术在成形机理、材料体系等方面的研究历史。其次,根据冷喷涂近年来的发展现状,梳理并提出了未来冷喷涂技术向高性能、低成本、增材制造等方向发展的趋势,其中包括喷涂系统、粉末、工作气体以及离线编程路径设计等方面发展思路。最后,提出了冷喷涂技术现存的问题与挑战及未来发展展望。
Abstract:
Cold spraying is an emerging solid-state material deposition technology,which the coating is formed by the strong plastic deformation caused by the high-speed impact of solid particles on the substrate. Due to its high deposition efficiency, low porosity and high bonding strength,it has broad application potential in aerospace, automobile, energy, ocean, transportation, petroleum and chemical industries. The focus of the cold spraying has been transfering from theoretical research to industrial application over the past 30 years. In the present work, development history of bonding mechanisms and material systems was reviewed by briefly introducing principles of cold spraying. Furthermore, development trends of cold spraying in terms of high performance, low cost and additive manufacturing were summarized, involving spray systems, powders, working gases and off-line path optimization. Finally, challenges and prospects of cold spraying were proposed

参考文献/References:

[1].Alkhimov A P, Kosarev V F, Papyrin A N. A method of cold gas-dynamic deposition[J]. Soviet physics doklady, 1990, 35: 1047-1049.
[2].Alkhimov A P, Papyrin A N, Kosarev V F et al. Gas-dynamic spray method for applying a coating[P]. US5302414A. 1994.
[3].Assadi H, Kreye H, G?RTNER F et al. Cold spraying — A materials perspective[J]. Acta mater., 2016, 116: 382-407.
[4].Yin S, Cavaliere P, Aldwell B et al. Cold spray additive manufacturing and repair: fundamentals and applications[J]. Addit. Manuf., 2018, 21: 628-650.
[5].Huang Wen(黄文), Xue Zhaolu(薛召露), Liu Xia(刘侠) et al. Preparation and friction-wear property of plasma-sprayed CoCrAlTaY-Al2O3 coating[J]. Chinese Journal of Rare Metals(稀有金属), 2021, 45: 836.
[6].Fu Wei(富伟), Wu Shungen(巫顺根), Chen Qingyu(陈清宇) et al. Microstructure and properties of high velocity oxygen fuel sprayed WC-Co-Ni coatings[J].Chinese Journal of Rare Metals(稀有金属), 2021, 45: 673.
[7].Xiong Tianying(熊天英),Wang Jiqiang(王吉强).Research Progress of Cold Spray in Institute of Metal Research, Chinese Academy of Sciences[J].Acta Metallurgica Sinica(金属学报), 2023, 59(04): 537-546.
[8].McCune R C, Papyrin A N, Hall J N et al. An exploration of the cold gas-dynamic spray method for several materials systems[C]. Proc. of 8th NTSC, 1995.
[9].Song Kaiqiang(宋凯强),Cong Dalong(丛大龙),He Qingbing(何庆兵) et al.Application and Prospect of Advanced Cold Spray Technology[J].Equipment Environmental Engineering(装备环境工程), 2019, 16(08):65-69.
[10].Li Xu(李旭),Wang Qiang(王强),Niu Wenjuan(牛文娟) et al.Microstructure and Mechanical Properties of Al-Ni Deposits with Cold Spraying by Heat Treatment[J].Chinese Journal Of Rare Metals(稀有金属), 2020, 44(11): 1153-1162.
[11].Chen Xiao(陈枭),Bai Xiaobo(白小波),Ji Gangchang(纪岗昌) et al.Deposition Behavior of Cold-Sprayed Nano-Hydroxyapatite /Ti Composite Particles[J].Chinese Journal Of Rare Metals(稀有金属), 2018, 42(12): 1332-1338.
[12].Gilmore D L, Dykhuizen R C, Neiser R A, et al. Analysis of the Critical Velocity for Deposition in the Cold Spray Process[C]. ASM International Material Solutions Conference. 1999: 2-4.
[13].Stoltenhoff T, Kreye H, Richter H J. An analysis of the cold spray process and its coatings[J].Journal of Thermal Spray Technology , 2002, 11: 542-550
[14].Assadi H, G?rtner F, Stoltenhoff T, et al. Bonding mechanism in cold gas spraying[J]. Applied Surface Science., 2003, 51: 4379-4394.
[15].Schmidt T, G?rtner F, Assadi H, et al. Development of a generalized parameter window for cold spray deposition[J]. Acta Materialia., 2006, 54(3): 729-742.
[16].Richter P, H?ll H. Latest technology for commercially available cold spray systems[J]. Thermal Spray 2006: Building on 100 Years of Success, 2006: 15-18..
[17].Kreye H, Schmidt T, G?rtner F, et al. The Cold Spray Process and Its Optimization[C]. ASM International, 2006: 83-88.
[18].Li Wenya, Liao Hanlin, Coddet C,et al. Numerical simulation of deformation behavior of Al particles impacting on Al substrate and effect of surface oxide films on interfacial bonding in cold spraying[J]. Applied Surface Science., 2007, 253(11): 5084-5091.
[19].Fukumoto M, Wada H, Tanabe K, et al. Effect of substrate temperature on deposition behavior of copper particles on substrate surfaces in the cold spray process[J]. Journal of Thermal Spray Technology., 2007, 16: 643-650.
[20].Ogawa K, Ito K, Ichimura K, et al. Characterization of low-pressure cold-sprayed aluminum coatings[J]. Journal of Thermal Spray Technology., 2008, 17: 728-735.
[21].Tokarev A O. Structure of aluminum powder coatings prepared by cold gas dynamic spraying[J].Metal Science and Heat Treatment., 1996, 38(3): 136-139.
[22].McCune R C, Donlon W T, Cartwright E L, et al. Characterization of Copper and Steel Coatings Made by the Cold Gas-Dynamic Spray Method [C] Proc. of 9th NTSC, 1996.
[23].Dykhuizen R C, Smith M F, Gilmore D L, et al. Impact of high velocity cold spray particles[J].Journal of Thermal Spray Technology., 1999, 8: 559-564.
[24].Gilmore D L, Dykhuizen R C, Neiser R A, et al. Particle velocity and deposition efficiency in the cold spray process[J].Journal of Thermal Spray Technology., 1999, 8: 576-582.
[25].Karthikeyan J, Kay C M, Lindeman J, et al. Cold spray processing of titanium powder[C]. ITSC, 2000.
[26].McCune R C, Cooper R P, Popoola O O. Post-processing of cold-spray deposits of copper and iron proceedings of the 1st international thermal spray conference[C]. ITSC 2000.
[27].Steenkiste T V, Gorkiewicz D W. Analysis of tantalum coatings produced by the kinetic spray process[J]. Journal of Thermal Spray Technology., 2004, 13: 265-273.
[28].Suo Xinkun, Guo Xueping, Li Wenya, et al. Preparation and characterization of magnesium coating deposited by cold spraying [J].Journal of Materials Processing Technology., 2012, 212: 100-105.
[29].Li Changjiu, Li Wenya, Wang Yuyue. Formation of metastable phases in cold-sprayed soft metallic deposit[J]. Surface and Coatings Technology, 2004, 198(1-3): 469-473.
[30].Sturgeon A, Dunn B, Celotto S, et al. Cold sprayed coatings for polymer composite substrate[J]. ESA SP, 2006, 616(1): 1-5.
[31].Yamada M, Kandori Y, Sato K, et al. Fabrication of titanium dioxide photocatalyst coatings by cold spray[J]. Journal of Solid Mechanics and Materials Engineering, 2009, 3(2): 210-216.
[32].Hussain T, McCartney D G, Shipway P H et al. Bonding mechanisms in cold spraying: the contributions of metallurgical and mechanical components[J].Journal of Thermal Spray Technology., 2009, 18, 364-379.
[33].Bray M, Cockburn A, O’Neill W. The laser-assisted cold spray process and deposit characterisation[J]. Surface and Coatings Technology., 2009, 203(19): 2851-2857.
[34].Luo Xiaotao(雒晓涛,Wei Yingkang(魏瑛康,Zhang Yue(张越,Li Changjiu(李长久.fully dense Al coatings sprayed by in-situ micro-forging assisted cold spray and corrosion protection[J]. Surface Technology(表面技术, 2019, 48(04): 34-39.
[35].Huang Chunjie(黄春杰),Yin Shuo(殷硕),Li Wenya(李文亚)et.al.cold spray technology and its system: Research status and prospect [J].Surface Technology(表面技术), 2021, 50(07) 23.
[36].Sun Wen, Chu Xin, Lan Haiming, et al. Current implementation status of cold spray technology: A short review[J]. Journal of Thermal Spray Technology., 2022, 31(4): 848-865.
[37].http://cz-tec.com/list_14/14.html
[38].http://www.uvtm.com/h-col-372.html
[39].http://www.uvtm.com/h-col-103.html
[40].https://www.huaon.com/channel/trend/886011.html.
[41].https://impact-innovations.com/en/.
[42].http://www.plasma.co.jp/en/.
[43].DeForce B S, Eden T J, Potter J K. Cold spray Al-5% Mg coatings for the corrosion protection of magnesium alloys[J]. Journal of Thermal Spray Technology., 2011, 20: 1352-1358.
[44].Sova A, Papyrin A, Smurov I, Influence of Ceramic Powder Size on Process of Cermet Coating Formation by Cold Spray[J]. Journal of Thermal Spray Technology., 2009, 18: 633-641.
[45].Andre C, Liberati, Che H Q, et al. Influence of Secondary Component Hardness When Cold Spraying Mixed Metal Powders on Carbon Fiber Reinforced Polymers[J]. Journal of Thermal Spray Technology., 2021, 30: 1239-1253.
[46].Wong W, Vo P, et al.Effect of Particle Morphology and Size Distribution on Cold-Sprayed Pure Titanium Coatings[J]. Journal of Thermal Spray Technology., 2013, 22: 1140-1153.
[47].中国科学院金属研究所,冷气动力喷涂装置[P]. CN1403210A. 2003.
[48].宝山钢铁股份有限公司,冷气动力喷涂方法和装置[P]. CN1887443A. 2007.
[49].Suo X, Yin Shuo, Planche M P, et al. Strong effect of carrier gas species on particle velocity during cold spray processes[J]. Surface and Coatings Technology., 2014, 268: 90-93.
[50].Luo Xiaotao, Wei Yingkang, Wang Yan, Li Changjiu. Microstructure and mechanical property of Ti and Ti6Al4V prepared by an in-situ shot peening assisted cold spraying[J]. Materials and Design., 2015, 85: 527-533.
[51].Luo Fang(骆芳),Zhao Bin(赵兵),Yao Jianhua(姚建华).Numerical Simulation of Cu Particles Impacting on Medium Steel in Laser-assisted Cold Spraying[J]. Acta Armamentari.(兵工学报),2015, 36(11): 2157-2163.
[52].Cui Lang(崔烺),Liu Guang(刘光),Feng Shengqiang(冯胜强)et.al.Research Status, Application and Challenges of Cold Spray Additive Manufacturing Technology[J]. Rare Metal Materials and Engineering(稀有金属材料与工程), 2023, 52(01): 351-373.
[53].https://lermps.utbm.fr/news/conception-dune-main-par-projection-a-froid/.
[54].Deng Sihao, Cai Zhenhua, Fang Dandan, et al. Application of robot offline programming in thermal spraying[J]. Surface & Coatings Technology., 2012, 206: 3875-3882.
[55].Cai Zhenhua, Deng Sihao, Liao Hanlin, et al. The effect of spray distance and scanning step on the coating thickness uniformity in cold spray process[J]. Journal of Thermal Spray Technology., 2014, 23: 354-362.
[56].Sova A, Grigoriev S, Okunkova A, et al. Potential of cold gas dynamic spray as additive manufacturing technology[J].The International Journal of Advanced Manufacturing Technology., 2013, 69: 2269-2278.
[57].Sova A, Okunkova A, Grigoriev S, et al. Velocity of the particles accelerated by a cold spray micronozzle: experimental measurements and numerical simulation[J]. Journal of Thermal Spray Technology., 2012, 22: 75-80.
[58].Alexey Sova, Sergey Klinkov, Vladimir Kosarev, et al. Preliminary study on deposition of aluminum and copper powders by cold spray micronozzle using helium[J]. Surface and Coatings Technology., 2013, 220: 98-101
[59].Suo Xinkun, Liu Taikai, Li Wenya et al. Numerical study on the effect of nozzle dimension on particle distribution in cold spraying[J]. Surface and Coatings Technology., 2012, 220: 107-111.
[60].Alonso L, Garrido M A, Poza P. An optimisation method for the cold-spray process: on the nozzle geometry[J].Materials and Design., 2022, 214: 110387.
[61].Li Changjiu(李长久).Applications, Research Progresses and Future Challenges of Thermal Spray Technology [J]. Thermal Spray Technology (热喷涂技术), 2018, 10(04): 1-22.
[62].Nihan Tuncer, Animesh Bose1. Solid-state metal additive manufacturing: a review[J]. Jom, 2020, 72(9): 3090-3111.
[63].Widener C A, Carter M J, Ozdemir O C, et al. Application of High-Pressure Cold Spray for an Internal Bore Repair of a Navy Valve Actuator.[J] Journal of Thermal Spray Technology., 2015 25(1-2), 193-201.
[64].Pattison J, Celotto S, Morgan R, et al. Cold gas dynamic manufacturing: A non-thermal approach to freeform fabrication[J]. International Journal of Machine Tools and Manufacture., 2007, 47(3-4): 627-634.
[65].Wu Hangjian, Xie Xinliang, Liu Meimei, et al. Stable layer-building strategy to enhance cold-spray-based additive manufacturing[J]. Additive Manufacturing., 2020, 35: 101356.

更新日期/Last Update: 2024-03-28